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Nizpro's marketing
philosophy has and always will be to promote product
on its merits, and whereas it is of course
understandable that there must be comparison with
others, we are not in the business of embellishing
facts in an attempt to discredit. Instead, we like
to let our product attributes and results do the
talking for us.
As this is not the way some others go about
marketing their product, we decided to create this
Question and Answer sheet whereby we hope we have
covered most of the points others use as criticism.
Q; Given that
the Stage One and Two Cobra kits utilize the factory
exhaust system, is it true that as a consequence of
massive exhaust back pressure it results in burnt
out exhaust valves?
A; The results of significant testing on our
engine dynamometer including the undertaking of a
100-hour endurance test while retaining the factory
exhaust system indicated no sign of damage to the
exhaust valves, exhaust manifold, turbo wheel or
turbine housing. Furthermore, Ford understand the
heat potential with turbocharging, hence the XR6
Turbo engine is equipped with Inconel exhaust
valves.
Q; It
has been suggested that multi orifice 4 valve
injectors must be used with these engines. What do
you use in your Stage Two and higher kits?
A; The injectors used in all Nizpro kits, as
has been proven through exhaustive testing, provide
optimum fuel burn that not only ensures factory fuel
consumption figures and clean burning are
maintained, they also deliver the best power figures
of every available kit. We also recommend that with
any injector that a customer makes sure that a four-squirter
injector is exactly that and not a dual squirter
with the orifices directed towards the top and
bottom of the combustion chambers!
Q;
You run a thinner intercooler than some I have read
about.
A; When designing an intercooler for the
Cobra kit, we called on our many years of
intercooler construction experience to create a core
that although thinner than some others, is still
happily capable of flowing 560 flywheel kilowatts.
Significantly, the thickness of the core also plays
a significant role in how the radiator cools the
engine, with the Cobra core ensuring exceptional
flow characteristics.
Q;
I've heard that the stock valve springs can be
problematic.
A; This is true, however it only comes into
play with Cobra Stage Three and above kits. This is
because Cobra kits are designed to run relatively
low boost pressures, hence the limited pressure on
the back of the exhaust valve doesn't push the valve
open.
Some other kits run higher boost levels yet deliver
lower power outputs, with the higher boost having a
direct effect on holding the exhaust and inlet
valves open which results in valve spring problems.
We accept that over time the stock valve springs -
even with Cobra's Stage Two kit - may weaken over
time, a situation applicable to any automotive part.
With other high boost kits you would be lucky if the
springs worked at all. Also, whereas you can fit a
larger exhaust system that lowers the backpressure
from the back of the turbo to the exhaust tip, it
doesn't stop the build-up of pressure between the
back of the valve and turbocharger.
Q; It
has been suggested that the stock Ford catalytic
converter fails when faced with higher than stock
power levels due to massive restrictions and high
exhaust temperatures.
A; Out of the dozens of Cobra kits already
fitted to cars across Australia, we have had only
one catalytic converter fail, with testing proving
it to be a manufacturing fault.
Q;
Are Cobra kits Vic Roads approved?
A; From the outset a decision was made to
complete all Cobra stages before presenting them for
emissions testing. In turn we expect to have
finalised this in a few weeks. |
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Q; I have been
told that the Cobra plenum is simply a marketing
exercise, that it doesn't in fact do anything.
A; Cobra didn't simply create a plenum, we
used our experience along with computer aided design
software to establish a volumetric efficiency far in
advance of anything else on the market. Proof of its
success can be seen in the fact that when compared
to the stock inlet manifold, the Cobra plenum
requires 3 psi less boost at the manifold to achieve
the same power output.
Q; I
have a manual car, how long will the clutch last?
A; With the Cobra Stage One package, you can
expect good service from the stock clutch, unless of
course you treat the car quite badly. However, with
the 290 rwkW Stage Two kit, you would literally only
expect the stock clutch to last five (5) minutes.
The torque output is far too great for the stock
clutch to cope with.
Cobra has a clutch to suit each stage.
Q; I
have a manual car, how long will the transmission
last?
A; How long is a piece of string? It really
comes down to how a vehicle is treated. That said,
the factory T5 is only rated at 450Nm and will,
given time, break with anything from Cobra Stage Two
upwards. The best-case scenario is that through
gentle launches and easy gear changes, a
transmission could last as much as 100,000
kilometres. Push the envelope and it is best to
consider a transmission upgrade. Cobra can assist
with a transmission.
Q;
Will my auto cope with the increased power?
A; Succinctly, no. That is to say that in the
short term and with up to the Stage Two kit, we have
seen many of our customer cars run faultlessly for
many thousands of kilometres, yet others who perhaps
due to quality control issues with the transmission
build, have run into problems after as few as 5,000
kilometres.
Cobra offers a fix as follows; The transmission is
removed, stripped, and fitted with larger quantity
clutch packs, a custom hydraulic servo and custom
valve body. This improves lubrication, repairs
inherent faults and provides for more much more
secure faster shifts.
Q;
Does the increased boost of the Cobra kits have a
detrimental affect on intake temperatures?
A; To the contrary, our tests have shown that
with our Stage One, Two and Three kits, intake
temperatures typically run at more than 25 degrees
below a factory system. Furthermore, with some other
kits we have seen as much as 65 degrees above
ambient and this can be quite dangerous.
Q;
You don't offer an exhaust system with your Stage
One and Two kits. What if I still want to use a
modified system?
A; No worries, with all Stage Three and
higher kits we always supply an exhaust system and
have spent some months working with Remus (one of
the world's largest OE and aftermarket exhaust
system manufacturers) on suitable systems. With a
full replacement system you can expect around a
10-15kW power increase (at the wheels), and if this
system is fitted to a Stage Two vehicle it then
starts pushing the power output to a level that
threatens the integrity of the factory connecting
rods.
Q;
Cobra has suggested that the factory connecting rods
are not particularly strong, when would these need
to be changed?
A; Cobra will not supply a Stage Three kit
for all of the reasons established in including our
100-hour endurance test without connecting rods for
the simple reason that at this level, and depending
on driveline integrity (whether the owner has also
undertaken a transmission upgrade) the kit can
develop as much as 825Nm of torque which is 60%
greater than any engine available in an Australian
vehicle. |